General Methods of Preparation of Ointments: Ointments are semisolid pharmaceutical preparations intended for external application to the skin or mucous membranes. They generally contain one or more medicaments dissolved, suspended or dispersed in a suitable ointment base.
The two general methods of preparation of ointments are:
- Incorporation method
- Fusion method

2. Incorporation Method
Definition: The incorporation method involves mixing the medicament with the ointment base until a uniform preparation is obtained, without melting the entire base.
It is suitable for heat-sensitive drugs and ingredients that can be mixed directly with the base.
Procedure
Step 1: Weigh the ingredients: Accurately weigh the drug and ointment base.
Step 2: Reduce particle size: Finely powder the insoluble drug, if required.
Step 3: Levigation (if required): Triturate the powder with a small quantity of a suitable levigating agent to form a smooth paste.
Step 4: Incorporate the base: Add the ointment base gradually using geometric dilution or spatulation.
Step 5: Mix and pack: Mix until uniform, then transfer to a suitable container.
Techniques used in incorporation
- Spatulation: Mixing ingredients with a spatula on an ointment slab.
- Trituration: Grinding ingredients in a mortar and pestle to reduce particle size and mix them.
- Levigation: Reducing grittiness by triturating a powder with a small amount of a suitable liquid.
- Geometric dilution: Mixing a small amount of drug with an approximately equal amount of base, then gradually adding further quantities until all the base is incorporated.
Examples: Sulfur ointment and salicylic acid ointment, when prepared using a suitable base and formulation.
Advantages
- Simple and convenient method.
- Suitable for heat-sensitive drugs.
- Requires relatively simple equipment.
- Minimizes exposure to high temperatures.
Disadvantages
- Uniform mixing may be difficult.
- Insoluble powders may produce a gritty preparation if not finely divided.
- Not ideal for ingredients that require melting to mix uniformly.
3. Fusion Method
The fusion method involves melting the ingredients of the ointment base, mixing them thoroughly and allowing the mixture to cool and solidify.
It is particularly useful when the base contains waxes or other solid materials that must be melted for uniform mixing.
Procedure
Step 1: Weigh the ingredients: Measure the required quantities of base ingredients.
Step 2: Melt the ingredients: Melt ingredients using a suitable water bath, starting with those having higher melting points.
Step 3: Mix thoroughly: Stir the melted ingredients until a uniform mixture is obtained.
Step 4: Cool with stirring: Allow the mixture to cool while stirring to maintain uniformity and prevent separation.
Step 5: Add suitable ingredients and pack: Add heat-sensitive or volatile ingredients at an appropriate temperature, then fill the container.
Important points
- Ingredients with higher melting points are generally melted first.
- Avoid unnecessary overheating.
- Volatile substances and heat-sensitive drugs should be added at a suitable lower temperature.
- Continuous stirring during cooling helps prevent separation and promotes a uniform consistency.
Examples: Simple ointment containing hard paraffin, cetostearyl alcohol and soft paraffin; other wax-containing ointments prepared according to their formulation.
Advantages
- Suitable for bases containing waxes and other solid ingredients.
- Produces a uniform mixture when performed correctly.
- Useful for incorporating ingredients that are not readily mixed at room temperature.
Disadvantages
- Heat-sensitive drugs may degrade.
- Volatile ingredients may evaporate.
- Improper cooling can cause graininess or separation.
4. Difference Between Incorporation and Fusion Methods
| Feature | Incorporation method | Fusion method |
| Principle | Mixing without melting the entire base | Melting, mixing and cooling |
| Heat requirement | Usually not required | Required |
| Suitable for | Heat-sensitive drugs and ready-made bases | Bases containing waxes and solid ingredients |
| Common equipment | Mortar, pestle, spatula and ointment slab | Water bath, beaker and stirrer |
| Main limitation | Difficulty achieving uniformity | Possible heat degradation or loss of volatile ingredients |
Editorial Note
This article has been carefully researched and written by Deepak Rajput with a focus on accuracy, clarity, and evidence-based healthcare information. Pharmaacademias.com



